Husk Fired Packaged Steam Boilers

Packaged Steam Boilers

Husk Fired Packaged Steam Boilers

ADVANCED BIOMASS COMBUSTION TECHNOLOGY FOR HIGH-EFFICIENCY STEAM GENERATION

BELLFABS BOILERS manufactures a premium range of Husk Fired Packaged Steam Boilers engineered specifically for efficient combustion of rice husk and other lightweight biomass fuels. Designed with a three-pass, fully wet-back configuration, these boilers deliver superior thermal efficiency, reliable steam generation, and optimized fuel utilization.

The boilers are equipped with advanced automatic fuel feeding systems through either:

  • Pneumatic Husk Feeding System
  • Screw Conveyor Feeding System

These systems ensure continuous and uniform fuel feeding into the furnace, resulting in stable combustion, reduced manual intervention, and improved operational consistency.

Rice husk being a low-density and high-volatile biomass fuel requires specialized combustion engineering. BELLFABS Husk Fired Boilers are therefore designed with:

  • Large furnace volume
  • Optimized grate arrangement
  • Controlled primary and secondary air distribution
  • Enhanced combustion residence time

This ensures complete combustion, minimized unburnt particles, and reduced fuel wastage while maintaining stable steam pressure under varying load conditions.

The multi-pass heat recovery arrangement extracts maximum heat from flue gases, reducing stack losses and improving overall boiler efficiency. Manufactured in compliance with IBR standards, BELLFABS boilers are trusted for their durability, fuel economy, and long operational life across demanding industrial applications.

Boiler Parameters

Parameter Details
Boiler Type Husk Fired Packaged Steam Boiler
Steam Capacity 0.5 TPH kg/hr to 8.0 TPH
Working Pressure Up to 24 kg/cm²
Fuel Type Husk, Chips, Saw Dust
Fuel Feeding System Pneumatic / Screw Feeding system
Combustion System Solid fuel combustion with optimized air distribution
Furnace Type Traveling Grate / Bubbling Bed
Design Standard As per Indian Boiler Regulations (IBR)

Centre Furnace Husk Fired Boilers

Uniform Combustion. Reliable Performance.

BELLFABS Centre Furnace Husk Fired Boilers feature a centrally positioned furnace that ensures balanced heat distribution throughout the boiler shell.

Key Advantages

  • Uniform heat absorption reduces thermal stress on shell plates
  • Stable combustion characteristics for continuous husk firing
  • Better steam pressure stability during fluctuating fuel feeding
  • Compact and structurally balanced design
  • Reduced maintenance due to simplified furnace arrangement
  • Suitable for small to medium steam capacities
  • Reliable operation with pneumatic or screw feeding systems

Eccentric Furnace Husk Fired Boilers

Enhanced Heat Recovery. Superior Efficiency.

BELLFABS Eccentric Furnace Boilers are engineered with an offset furnace configuration to maximize flue gas travel and heat transfer efficiency.

Key Advantages

  • Increased heat transfer surface area improves efficiency
  • Better combustion chamber utilization for low-density husk fuel
  • Lower flue gas outlet temperatures reducing heat losses
  • Improved handling of high ash content fuels like rice husk
  • Enhanced ash separation and reduced clinker formation
  • Easier cleaning and maintenance accessibility
  • Ideal for medium to high-capacity process plants

Twin Furnace Husk Fired Boilers

High-Capacity Biomass Combustion Solution.

BELLFABS Twin Furnace Husk Fired Boilers are specially developed for industries requiring large steam output with continuous biomass firing.

Key Advantages

  • Dual furnace arrangement enables higher combustion intensity
  • Uniform heat release ensures stable steam generation
  • Higher steam output within compact boiler dimensions
  • Excellent fuel flexibility with mixed biomass firing capability
  • Reduced furnace load per chamber improves combustion efficiency
  • Better load handling during peak steam demand
  • Lower specific fuel consumption
  • Ideal for continuous process industries operating 24/7