INTELLIGENT AUTOMATED BIOMASS HEATING SYSTEM FOR HIGH-CAPACITY INDUSTRIAL APPLICATIONS

TECHNICAL DESCRIPTION

BELLFABS Thermic Fluid Heaters with Auto Feed System are advanced, high-capacity thermal energy systems engineered for fully automated solid fuel combustion, ensuring consistent heat output, optimized fuel utilization, and minimal operator dependency.

The system operates on a coil-type heat transfer mechanism, where thermic fluid circulates through high-efficiency radiant and convective coil banks exposed to controlled combustion heat. The furnace is integrated with an automatic fuel feeding system, typically comprising:

• Fuel storage hopper
• Bucket elevator / screw conveyor system
• Metered fuel feeding arrangement

This ensures continuous and regulated fuel supply into the combustion chamber, enabling stable furnace temperature, complete combustion, and uniform heat generation.

The system is designed for continuous high-load industrial operation, delivering high thermal efficiency, reduced fuel wastage, and superior process reliability.

KEY FEATURES

Fully Automated Fuel Feeding System

• Continuous fuel feeding through screw conveyor / bucket elevator
• Controlled fuel feed rate for stable combustion
• Reduced manual intervention and operator dependency
• Improved fuel utilization and reduced wastage
• Consistent furnace temperature and heat output

Advanced Combustion Technology

• Optimized furnace design for biomass combustion
• Efficient fuel-air mixing with controlled air distribution
• Complete combustion with reduced unburnt losses
• Stable flame and uniform heat release
• Capability to handle varying fuel quality

High-Efficiency Heat Transfer System

• Coil-type radiant and convective heat transfer
• Maximum heat absorption with optimized coil design
• Uniform thermic fluid temperature distribution
• High thermal efficiency with reduced stack losses

Integrated Fuel Handling System

• Fuel hopper with storage capacity
• Bucket elevator / screw feeder arrangement
• Automated fuel transfer to furnace
• Designed for smooth and uninterrupted fuel supply

Operational Advantages

• Continuous operation with minimal downtime
• Stable performance under varying load conditions
• Reduced manpower requirement
• Lower operational cost with improved fuel efficiency
• Easy maintenance with accessible design