Condensate Recovery System

Condensate Recovery System

Technical Description

BELLFABS BOILERS Condensate Recovery Systems are engineered to recover hot condensate generated from steam utilization processes and return it back to the boiler feed water system for efficient energy conservation and water management. The system collects condensate from steam equipment, process lines, heat exchangers, and steam traps, and transfers it back to the boiler through a controlled pumping arrangement.

By recovering high-temperature condensate, the system significantly reduces fuel consumption, boiler makeup water requirement, water treatment cost, and thermal energy loss. The recovered condensate retains valuable heat energy and treated water quality, improving overall boiler efficiency and operational economy.

The Condensate Recovery System is designed with insulated condensate tanks, pumps, steam traps, piping networks, and control systems to ensure reliable and continuous condensate handling under industrial operating conditions.

Key Features

  • Efficient recovery of hot condensate water
  • Reduces boiler fuel consumption
  • Minimizes makeup water requirement
  • Improves overall boiler efficiency
  • Reduces water treatment cost
  • Insulated condensate storage tank
  • Automatic condensate pumping system
  • Compact and rugged construction
  • Easy operation and maintenance
  • Suitable for continuous industrial operation

Advantages

  • Significant energy savings
  • Reduced steam generation cost
  • Lower water and chemical consumption
  • Improved feed water temperature
  • Reduced thermal shock to boiler
  • Environment-friendly energy recovery solution
  • Quick return on investment

Technical Parameters

Parameter Specification Range
Equipment Type Condensate Recovery System
Application Steam Condensate Collection & Recovery
Condensate Temperature Up to 95°C
Pump Type Centrifugal / Multistage Condensate Pump
Pump Operation Manual / Automatic
Construction Material Mild Steel / Stainless Steel
Operating Pressure Atmospheric / Pressurized System
Control System Electrical / PLC Based Automation
Mounting Type Skid Mounted / Floor Mounted

Standard Scope of Supply

  • Condensate Collection Tank
  • Condensate Transfer Pumps
  • Level Control System
  • Interconnecting Piping
  • Electrical Control Panel
  • Structural Supports

Design Standards

  • Designed for industrial condensate recovery applications
  • Heavy-duty welded tank construction
  • Hydraulically tested piping and tanks
  • Engineered for energy-efficient operation
  • Suitable for continuous industrial service