Condensate Recovery System
Condensate Recovery System
Technical Description
BELLFABS BOILERS Condensate Recovery Systems are engineered to recover hot condensate generated from steam utilization processes and return it back to the boiler feed water system for efficient energy conservation and water management. The system collects condensate from steam equipment, process lines, heat exchangers, and steam traps, and transfers it back to the boiler through a controlled pumping arrangement.
By recovering high-temperature condensate, the system significantly reduces fuel consumption, boiler makeup water requirement, water treatment cost, and thermal energy loss. The recovered condensate retains valuable heat energy and treated water quality, improving overall boiler efficiency and operational economy.
The Condensate Recovery System is designed with insulated condensate tanks, pumps, steam traps, piping networks, and control systems to ensure reliable and continuous condensate handling under industrial operating conditions.
Key Features
- Efficient recovery of hot condensate water
- Reduces boiler fuel consumption
- Minimizes makeup water requirement
- Improves overall boiler efficiency
- Reduces water treatment cost
- Insulated condensate storage tank
- Automatic condensate pumping system
- Compact and rugged construction
- Easy operation and maintenance
- Suitable for continuous industrial operation
Advantages
- Significant energy savings
- Reduced steam generation cost
- Lower water and chemical consumption
- Improved feed water temperature
- Reduced thermal shock to boiler
- Environment-friendly energy recovery solution
- Quick return on investment
Technical Parameters
| Parameter | Specification Range |
|---|---|
| Equipment Type | Condensate Recovery System |
| Application | Steam Condensate Collection & Recovery |
| Condensate Temperature | Up to 95°C |
| Pump Type | Centrifugal / Multistage Condensate Pump |
| Pump Operation | Manual / Automatic |
| Construction Material | Mild Steel / Stainless Steel |
| Operating Pressure | Atmospheric / Pressurized System |
| Control System | Electrical / PLC Based Automation |
| Mounting Type | Skid Mounted / Floor Mounted |
Standard Scope of Supply
- Condensate Collection Tank
- Condensate Transfer Pumps
- Level Control System
- Interconnecting Piping
- Electrical Control Panel
- Structural Supports
Design Standards
- Designed for industrial condensate recovery applications
- Heavy-duty welded tank construction
- Hydraulically tested piping and tanks
- Engineered for energy-efficient operation
- Suitable for continuous industrial service
