Wet Bottom Ash Handling System

Wet Bottom Ash Handling System

(Bottom Ash Cooling & Disposal System)

Technical Description

BELLFABS BOILERS Wet Bottom Ash Handling Systems are specially designed ash cooling and disposal systems used in solid fuel fired boilers for efficient collection, quenching, and removal of bottom ash generated during combustion. The system operates by continuously discharging hot ash into a water-filled trough located beneath the furnace or grate area, where the ash is instantly cooled and safely conveyed for disposal.

The submerged wet bottom arrangement minimizes dust generation, prevents clinker overheating, and improves overall boiler cleanliness and operational safety. The system is suitable for handling ash generated from coal, biomass, briquettes, husk, wood chips, agro-waste, and other solid fuels in industrial boilers and FBC systems.

Wet Bottom Systems are widely used in coal fired boilers, biomass boilers, FBC boilers, water tube boilers, and thermic fluid heaters for continuous ash extraction and pollution control applications.

Key Features

  • Efficient bottom ash collection and cooling system
  • Instant ash quenching through water seal arrangement
  • Continuous ash removal operation
  • Reduced dust and particulate dispersion
  • Suitable for high-temperature ash handling
  • Heavy-duty corrosion-resistant construction
  • Rugged and reliable conveyor mechanism
  • Improved furnace housekeeping and safety
  • Low maintenance operation
  • Suitable for continuous industrial service

Advantages

  • Effective control of ash and dust pollution
  • Safe handling of hot ash and clinker
  • Reduced airborne particulate emissions
  • Improved boiler cleanliness and maintenance
  • Reduced manual ash handling requirement
  • Reliable continuous ash disposal system
  • Increased operational efficiency and safety
  • Long operational life with durable construction

Technical Parameters

Parameter Specification Range
Equipment Type Wet Bottom Ash Handling System
Application Bottom Ash Cooling & Disposal
Fuel Compatibility Coal, Biomass, Husk, Briquettes, Wood Chips, Agro-Waste
Ash Handling Capacity As per Boiler Capacity
Cooling Medium Water Quenching System
Ash Removal System Drag Chain Conveyor / Screw Conveyor
Operating Temperature High Temperature Ash Handling
Construction Material Mild Steel / Heat Resistant Steel
Hopper Type Water Submerged Wet Bottom Hopper
Drive System Geared Motor Drive / Manual
Automation Manual / Semi-Automatic / Automatic
Dust Control Water Sealed Ash Cooling System
Mounting Type Boiler Bottom Mounted

Standard Scope of Supply

  • Wet Bottom Ash Hopper
  • Water Quenching Trough
  • Structural Supports (Optional)
  • Ash Discharge Arrangement
  • Water Level Control System. (Optional)
  • Inspection and Maintenance Access

Design Standards

  • Designed for industrial ash handling applications.
  • Heavy-duty corrosion-resistant construction.
  • Engineered for continuous high-temperature operation.
  • Suitable for pollution control and ash disposal systems.
  • Integrated with industrial boiler combustion systems.